Seite 1 Your partner for automation technology and product handling MODULE CONVEYOR | AUTOMATION | IDEAS IN PLASTIC
Seite 2 Overview of our range of services: - Conveyor technology with plastic modular belts - Automation technology - Development and production of injection molded parts We provide ideas for your own requirements for indexing conveyor systems and accumulating pallet circulation systems in different variants as well as heavy duty conveyors. In detail you will get technical data of modular belt conveyors MBF-P 55/120, MBF-P 80/120, MBF-P(S) 55/100 and the FlexiTek-System (Accumulating pallet circulation systems). We develop, convey, automate – a range of services that convinces 2
Seite 3 ErgoTek GmbH & Co. KG, based in Ruppichteroth, Germany, with its expertise in the field of plastic injection molding production and many years of experience in conveyor technology, develops innovative solutions from chain module to functional conveyor system. The tools and components are developed and manufactured at „Happ GmbH“. Our ambition is to develop innovative, modular and economical solutions based on our expertise in engineering plastics! 3
Seite 4 Lift or sting conveyor based on module conveyor MBF-P 80/120 The task: In a library, media (books, magazines, CDs, games, ... ) are lowered from the first floor into the basement. At peek times, up to 1,500 media must be gently conveyed. Feature: very quiet <=55dB! The solution: A modular belt conveyor is used as a lift. Carbon fingers are attached to this conveyor. This is driven via a three-phase drive with frequency converter. The media are transferred to the top of the lift via a customer-side multi-strand conveyor. At the sorting level, the media are deposited on a multi-strand conveyor. This transfers the media to the down- stream sorter before the next cycle is started. Type: MBF-P 80/120 3Sp Drive: Three-phase asynchronous motor Positioning: Initiators Change time: ca. 1.1 s Cycle time: < 2.4 s Control system: customer-side 4
Seite 5 Assembly line with camera inspection based on module conveyor MBF-P 55/120 The task: Two injection molded parts must be assembled and subjected to a 100% inspection. Manual assembly of the components is only possible with a great deal of effort. The solution: The individual components are placed manually in part holder. By actuating a foot switch, the assembly line advances by one position and the assembly process is carried out by the handling system. The integrated camera uses two features to check that the parts are correctly seated and free of burrs. In addition, the i.O. parts are counted and transferred to a small load carrier. Type: MBF-P 55/120 2Sp Drive: Three-phase asynchronous motor Positioning: Photoelectric sensor Change time: ca. 1 s Cycle time: < 3.5 s Control system: S7-1200 5
Seite 6 Type: MBF-P 55/120 1Sp Drive: Three-phase asynchronous motor Positioning: Initiators Change time: ca. 1.5 s Cycle time: ca. 9 s Control system: S7-1200 | integrated into robot control Interlinking of two injection molding machines with two FlexiTek conveyors, five camera systems, assembly and laser station The task: Two injection molding machines are to be linked together and joined in the process. Before the components can be joined, they must be cooled to below 60°. Before and after each production step, the com- ponents are inspected via camera and sensors. After the subsequent laser marking, the components are packed in SLCs. The solution: Two accumulating FlexiTek conveyors are loaded with i.O. parts via robots for dynamic buffering of the components. Further robots assemble and transfer the components to indexing conveyor for laser marking. In addition, the i.O. parts are counted and transferred to the small load carriers. 6
Seite 7 Finished part storage for i.O. parts as circulating storage The task: Production autonomy is to be increased on an interlinking line. For this purpose, the i.O. parts are to be packed in a specified number of pieces in small load carriers (SLCs) with films. The solution: A modular belt conveyor is installed crosswise and hooks are mounted on the M8 thread inserts to hold the SLCs. The individual SLCs are manually lined with foil and fixed with a frame. The SLCs prepared in this way are exchanged for the loaded SLCs. Components are counted via the interface and sensor system and the modular belt is cycled through three positions for uniform distribution. A table top is mounted underneath the SLCs to ensure ergonomic loading and unloading. Type: MBF-P 55/120 1Sp Drive: Three-phase asynchronous motor Positioning: Initiators Change time: ca. 2 s Autonomy: ca. 3 Hours Control system: LOGO! 7
Seite 8 Module conveyors as indexing conveyor and accumulating pallet circulation systems: MBF-P 55/120 MBF-P 80/120 MBF-P 55/120-FlexiTek MBF-S 55/100S EDITING | HARDENING | LABELING | CONDITIONING | TESTING | ASSEMBLING 8 Blank feeding Finished part discharge Buffer & Separate Centering & Indexing
Seite 9 Length: 450 mm to max. 15,000 mm Width: 160 mm to max. 3,760 mm Load capacity: see chart Height: 171 mm Speed (max.): 40 m/min Acceleration (max.): 1.5 m/s² Module weight: 9.7 kg/m² Thread inserts in modular belt - M8: Shear force: max. 200 N Tractive force: max. 220 N Tilting moment: max. 10 Nm (in the deflection) Module conveyor MBF-P 55/120 TECHNICAL DATA: 9 1 lane 2 lane 3 lane 4 lane 5 lane 6 lane 7 lane 8 lane 9 lane 10 lane 11 lane Loading Loading diagram MBF-P 55/120 Lane
Seite 10 Length: 800 mm to max. 20,000 mm Width: 160 mm to max. 3,760 mm Load capacity: see chart Height: 320 mm Speed (max.): 30 m/min Acceleration (max.): 1.5 m/s² Module weight: 12.5 kg/m² Thread inserts in modular belt - M10: Shear force: max. 300 N Tractive force: max. 500 N Tilting moment: max. 15 Nm (in the deflection) Module conveyor MBF-P 80/120 TECHNICAL DATA: 10 1 lane 2 lane 3 lane 4 lane 5 lane 6 lane 7 lane 8 lane 9 lane 10 lane 11 lane Loading Loading diagram MBF-P 80/120 Lane
Seite 11 Length: 450 bis 30,000 mm Width: 100 mm (also as multi-strand conveyor) Load capacity: ca. 2.5 t Height: 180 mm Speed (max.): 40 m/min. Acceleration (max.) 3.5 m/s2 Module weight: 17.5 kg/m2 Thread inserts in the module: -M10 every 2nd link Shear force: max. 50 N Tractive force: max. 2500 N (per line) Load capacity: - Without rollers, max. 1200 kg/m - With rollers, max. 400 kg/m Module conveyor MBF-P 55/100 & MBF-S 55/100 TECHNISCHE DATEN: 11
Seite 12 Length: 800 mm to max. 8,000 mm Width: 160 mm (alternatively as 2 - or double-strand system) Load capacity: 1-lane: max. 120 kg 2-lane: max. 200 kg Height: 173 mm WT-Length: Single-WT: 50 mm Combi-WT: 110, 170, 230, 300 … 900 mm (larger on request) WT-Width: 230 mm Speed: max. 30 m/min Cycle time: ≤ 1 s possible Functions: Stop/unite; indexing; Acceleration or clocking via servo motor FlexiTek (Accumulating conveyor) TECHNICAL DATA: 12
Seite 13 Module conveyors as indexing conveyor and accumulating pallet circulation systems: 1-lane system 2-lane system 1-lane system vertikal Double-strand system EDITING | HARDENING | LABELING | CONDITIONING | TESTING | ASSEMBLING 13 Blank feeding Finished part discharge Buffer & Separate Centering & Indexing
Seite 14 14 Module conveyors as indexing conveyor and accumulating pallet circulation systems: Circulating conveyor MBF-P 55/120 Double-track conveyor MBF-P 80/120 Paternoster system MBF-P 55/120 | MBF-P 80/120 Matrix conveyor MBF-P 80/120 Vertical conveyor MBF-P 80/120 with 4-lane deflection Chain cycle magazine MBF-P 55/120 | MBF-P 80/120
Seite 15 Structural component holder Customer solution Packaging automation Ideas in plastic Development, design and manufacturing according to your requirements We support you in the design of your components. With the competence in toolmakinging, injection molding and the appropriate material selection we develop your components. Component holder as injection molded part Even in the case of small quantities, we check whether economical production makes sense. Our ISLC Packaging system An end-to-end solution for automated processes in logistics: - store - transport - stack 15
Seite 16 ErgoTek GmbH & Co. KG Headquarters Broelstraße 2b | 53809 Ruppichteroth, Germany Fon: +49 2295 9182-60 E-Mail: info@ergotek.de Web: www.ergotek.de S+W Foerdertechnik GmbH Sales Partner Southern Germany Lise-Meitner-Straße 5 | 82216 Maisach-Gernlinden, Germany Fon: +49 8142 44868-60 E-Mail: info@foerdertechnikzentrum.de Web: www.foerdertechnikzentrum.de IPM Elektromatic GmbH Our sales partner for Austria, Switzerland, Liechtenstein, Slovenia, Northern Italy Jodok-Stuelz-Weg 17 | 6850 Dornbirn, Austria Fon: +43 5572 40708-13 Funk: +43 660 2220034 E-Mail: office@ipm-gmbh.at Web: www.ipm-gmbh.at Your partner for automation technology and product handling YOUR CONTACT PERSON: Dirk Wevelsiep | Sales Manager Fon: +49 2295 9182-61 d.wevelsiep@ergotek.de www.ergotek.de You are looking for a partner, who solves your tasks in the in the field of conveyor technology and supports and advises you? With almost 40 years of experience in conveying and automation, we can work together to develop the most economical solution. We supply you with proven systems – from system expertise and components to pre-installed modules with the necessary sensors and actuators. We live technology!
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